The pulse-jet bag filter dust collectors provide comprehensive solutions for industrial dust collection, filter cleaning and material handling.
The three models share the same upper housing design, core technology and negative pressure extraction system but have different bottom dust collection and handling configurations, covering different operating conditions, operating schedules, and dust collection system maintenance requirements.
The standard pulse-jet dust collector is equipped with mobile dust collection bin at the bottom. The collection cart comes standard with 1 m³ capacity, easily handling dust collection under normal operating conditions.
During operation, the collected dust is discharged into the collection bin for storage. When the collection bin is full, brief machine shutdown is needed for the mobile collection bin to be removed and emptied.
With simple design and low maintenance, the cost-effective model is suitable for small- to medium-scale and intermittent operation scenarios.
With dedicated briquetting press at the bottom instead of mobile dust collection bin，the briquetting pulse-jet bag filter dust collector is designed for high-efficiency dust extraction.
During operation, the dust collected by the pulse-jet dust collector is discharged from the bottom outlet into the briquetting press, and compressed into solid, dimensionally stable briquettes, preventing dust dispersion and secondary dust emissions.
The briquetting dust collector model is less affected by material properties and operating conditions, significantly improving site cleanliness and material recovery.
The continuous discharge pulse-jet bag filter dust collector has higher collection capacity and is less prone to dust accumulation compared with the standard model, and is suitable for continuous operation. Instead of mobile collection bin at the bottom, the continuous discharge model can be configured with bulk bag, dedicated support platform and automated conveyor.
During operation, the collected dust is discharged onto the support platform and continuously carried away by the conveyor. The whole operation requires no manual shutdown, cleaning and replacement of collection bin, reducing downtime and making the continuous discharge dust collector model suitable for 24-hour continuous operation.
The airflow path designed by Zhongxuan adopts a precise 18.5°inlet angle and custom outlet guide system, which helps optimize airflow distribution, streamline the airflow and reduce airflow resistance.
The airflow path design effectively increases airflow velocity with smoother airflow and more uniform dust collection coverage, thereby improving dust collection performance.
The filtration velocity can be as low as 1.5-1.8 m/min, providing ample extra filter surface area with custom high-capacity filter bags. This design helps prevent filter bag clogging and airflow loss, maintain consistently high dust collection performance, and extend filter media service life.
With high dust holding capacity and filtration efficiency, the dust collector is suitable for applications with high dust concentrations and high dust loads.
The pulse-jet dust collector is equipped with optimized intelligent pulse-jet cleaning system with precise pressure control of inlet and outlet pressures, minimizing pressure drop inside the collector and ensuring uniform and consistent cleaning of each filter bag with no localized high-pressure or low-pressure zones, and thereby ensuring efficient dust collection, reducing energy consumption, and making the dust collector suitable for various continuous production conditions.
Developed and configured by Zhongxuan, the fan impeller and motor provide power to material handling and dust collection.
The integrated design enables better structural integration and higher power output, preventing issues common to general-purpose fans including insufficient power, poor application compatibility, and high wear.
The core power unit delivers stable, sustained suction, helping reduce overall machine failure rate.
Zhongxuan’s pulse-jet cleaning system is equipped with dedicated pneumatic cylinders and high-capacity air receiver tank, enabling ample compressed-air pressure and powerful pulse-jet cleaning.
The flow capacity of a single pulse valve is three times that of a conventional pulse valve. The high-pressure pulse effectively dislodges accumulated dust from filter bags, leaving no dead zones or dust residuals.
The thorough cleaning fully restores filtration performance, enabling reliable long-term, high-load operation.
The compact modular design reduces machine footprint and makes the dust collector suitable for sites with limited space.
The optimized machine layout and clear maintenance points facilitate disassembly and reassembly, troubleshooting, and repair, reducing maintenance time and costs.
With intelligent airflow control system, the dust collector supports precise control of inlet and outlet pressures and automatic adjustment of airflow to match the operation requirements.
The dust collector also supports automatic fan motor speed adjustment based on operating demand, reducing manual intervention, automatically adapting to varying load conditions and minimizing energy consumption while maintaining consistent dust collection.
The dust collector is equipped with specially designed explosion venting system, allowing the explosion vent to rapidly relieve and safely vent the excess pressure when there is abnormal pressure or a risk of deflagration inside the dust collector, preventing equipment rupture and damage, as well as secondary hazardous events.
The integrated intelligent control system supports automated monitoring and synchronized operation across the entire process.
The real-time data acquisition enables early warnings, diagnostic feedback and precise fault localization with visual display for various faults, facilitating troubleshooting and problem solving.
Our team is ready to help you choose the right equipment and configuration.
